Who are we
Our Story of Sustainable Innovation
Engineered Foam Products have been moulding sustainable solutions that help to improve people’s everyday lives for over half a century.
Our heritage dates to the early 1960’s with our roots in the South West moulding simple shapes and packaging. As business took off two new sites in Livingston and Northampton were constructed to ensure the safe delivery of white goods to people’s homes with cleverly designed, energy absorbing packaging.
Today we lighten, insulate and protect using just a very small percentage of material, just 2-4% in the process, the rest of what makes up a finished moulding is air.
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Target Zero
A Business Wide Initiative
In summer 2022 we launched Target Zero, with an aim to focus on 5 key areas surrounding H&S, Quality and sustainability.
- Zero Harm – Elimination of accidents and injuries within the business
- Zero Defects – Elimination of scrap, complaints and defects in all functions
- Zero Impact – Ensuring we make no negative impact on our local environment, reinforced by our commitment to Operation Clean Sweep to ensure no loss of plastic from our sites.
- Zero Carbon – Our drive towards carbon neutrality
- Zero Waste – Elimination of all kinds of waste (energy, time and landfill)
Now more than ever we need to be focussed on the objectives of the business during these difficult times while also maintaining the high standards we expect in safety, quality and customer satisfaction. To that end the aim of Target Zero is to focus and support all functions of the business to achieve the goals within our Strategic Plan.
50m
(million)
Individual parts manufactured Annually
875
Different product parts moulded across our customer base
150+
Years combined sales force experience
Meet our Team
Our sales team have over 150 years of experience within various industry sectors and having built up a huge wealth of material knowledge over the last 3 decades we consider ourselves experts in the expanded foam moulding industry.
Tracie Walters
Head of Components
Gary Sheppard
Head of Automotive
Brian Monaghan
Head of Construction
Resource efficient
Expanded foams are extremely resource efficient, using high pressure and steam in the moulding process to fuse thousands of tiny foam particle into finished parts that consist of just 2% material. The balance? A huge 98% air! Not many products can claim that they benefit from such resource efficiency.
Innovation
The vast choice of grades and processing methods and full recyclability make EPS and EPP serious contenders when searching for alternative materials. Explore our innovation page and consider the advantages of our moulding capabilities and the potential improvements they could bring to your next project? Sustainable Innovation and advanced engineering is at our core.
Striving to improve
Operational Excellence
Operational Excellence is a business strategy we have adopted with the aim to drive consistency and reliability in all areas of Engineered Foam Products business to become a mindset change driven by continuous improvement.
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System Certifications
Quality Accreditations
Our 4 manufacturing sites are accredited to a number of different certifications relating to the Environment, Health & Safety and Quality Management.
IS09001
The implementation of ISO 9001 allows us to continuously improve Foam Products quality management systems (QMS) and processes.
IS014001
14001 demonstrates our environmental commitment to our customers and consumers who are more and more aware of the environmental impact their activities may cause.
ISO45001
This H&S Management Systems demonstrates to our customers that the entire business is firmly committed to the wellbeing of our 200 plus employees and all visitors to our manufacturing sites.
IATF 16949
Accredited to IATF 16949 our manufacturing plant located in Spennymoor Co. Durham specialises in the production of expanded foam moulded components for the automotive industry.
E-commerce Platforms
Our Brands
Engineered Foam Products has a number of e-commerce websites that provide a platform to purchase some of the products we manufacture.
HOTBIN Composting
Our HOT Composter manufactured in Polypropylene produces compost at home in 30-90 days, 32 time faster than traditional composting.
DetailsJB Packaging
We have been manufacturing Polystyrene Boxes for over 30 years, explore our range of temperature-controlled packaging available from our JB Packaging shop.
DetailsPolystyrene Block
We have a standard range of EPS and EPP blocks available to order from stock, ideal for sculpting and sample making.
DetailsHow can we help you?
Contact us
Ready to discover your sustainable solution?