Automotive Components

EPP (Expanded Polypropylene) has excellent energy absorption properties lending itself ideally to the manufacture of safety critical components including bumper cores and head and knee impact protection improving both occupant and pedestrian safety.

Lightweight, EPP is used to reduce vehicle mass in applications such as; luggage spacers, tool pods, lightweight brackets and floor levelling systems. EPP dunnage can also be found throughout the automotive industry helping to reduce supply line damage.

Automotive Components

EPP Material Properties


Huge weight reduction potential

Multi Impact Protection

Resilient and recoverable material

100% Recyclable

Fully end of life recyclable

Industry Application


The Breakdown

Less Weight Equals Improved Fuel Economy

Automotive cushioning components, made of Expanded Polypropylene (EPP) and Polystyrene (EPS) are amongst the most important safety innovations made by the automotive industry.

  • IATF 16949 accreditation certifies our compliance with optimised supply line logistics, safety and product traceability
  • EPP components made are sustainable and comply with End-of-life vehicles (ELV) requirements
  • Rigid foams like EPP offer strength and shock absorbency which improves passenger and pedestrian safety
  • Insert moulding allows you to integrate fixtures and fitting and wire frames for added strength

Related Products


Returnable Packaging

Used extensively throughout the automotive industry, reusable dunnage trays benefit from the exceptional impact protection properties of EPP helping reduce supply line damages.

Thermal covers

Thermal Covers

A thermal housing or jacket helps prevent heat loss and bring efficiencies to applications that revolve around maintaining stable temperatures.


Compost Bin

HOTBIN is an aerobic hot composter that reduces the amount of waste sent to landfill, hot composting a wider variety of waste types.

How can we help you?

Contact us

Ready to discover your sustainable solution?