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Industries

  • Construction
  • Automotive
  • HVAC
  • Packaging
  • Consumer Products
  • Horticulture
  • Pharmaceuticals
  • Aerospace

Construction

EPS is widely used in the construction industry for a diverse range of applications, be it insulation for floor, roof and wall or infill for large scale civil engineering projects.

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Automotive

EPP is ideal for multiple impact protection such as vehicle crash applications and is widely used in the automotive industry to improve occupant safety and in vehicle light-weighting.

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HVAC

The superior thermal and acoustic insulation properties of EPP and EPS make them ideal for numerous applications for use in ducting, boilers, heat-exchangers and control mechanisms.

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Packaging

Durable and impact absorbing, the perfect packaging no mater how complicated the product or supply line.

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Consumer Products

Unique material properties of our expanded foam materials can offer multiple benefits to new consumer products. Did you know EPS is fully recyclable and is actually 98% air?

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Horticulture

Closed cell foams are hugely effective insulators because they’re packed full of tiny air pockets, this makes them ideal for seed trays, beehives and hot composting systems.

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Pharmaceuticals

We manufacture packaging and handling solutions for the pharmaceutical industry that are designed to eliminate concerns associated with the safe transit of temperature sensitive vaccines.

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Aerospace

Any weight reduction can lead to improved fuel economy, our materials are suited to void fill and seating applications or if you are looking to source lightweight replacement materials.

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Materials

  • Expanded Polystyrene
  • Expanded Polypropylene
  • Porous Expanded Polypropylene
  • Arcel

Expanded Polystyrene

Expanded Polystyrene (EPS) has excellent compressive strength, thermal performance and good first drop cushioning and impact absorption performance. Available in a density range from EPS70-400 (18-200g/l) EPS consists of 98% air.

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Expanded Polypropylene

Expanded Polypropylene (EPP) can sustain multiple impacts whilst retaining its shape and offers impressive weight saving benefits. Available in black in a wide range of material densities from 18-250g/l, EPP is also available in a spectrum of colours.

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Porous Expanded Polypropylene

Expanded Polypropylene (EPP) can sustain multiple impacts whilst retaining its shape and offers impressive weight saving benefits. Available in black in a wide range of material densities from 18-250g/l, EPP is also available in a spectrum of colours.

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Arcel

ARCEL is a durable, versatile material and is very popular due to its bead size and density range (between 18-50 g/l). As a co-polymer of polyethylene & polystyrene, ARCEL provides both flexibility and strength and exhibits tough puncture resistance.

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Products

  • Heating Systems
  • Returnable Packaging
  • Automotive Components
  • EPS Insulation
  • Mani Swimming Aid
  • Side Impact Protection
  • Seating Components
  • Bumper Cores
  • Tool Pods, Trays and Boot Fillers
  • UAV’s and Drones
  • EPS Pontoons
  • Beam and Block Infill
  • Temperature Controlled Packaging
  • Vacutainer® Trays
  • Underfloor Heating
  • Beehives
  • Material Handling Systems
  • Thermal Covers
  • Heat Exchanger Ducting
  • HOTBIN®
    Compost Bin
  • Modular Platform Systems

Heating Systems

HVAC system manufacturers incorporate EPP into their product designs for enhanced thermal and acoustic insulation properties for all sorts of heating, ventilation and air-conditioning applications.

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Returnable Packaging

Used extensively throughout the automotive industry, reusable dunnage trays benefit from the exceptional impact protection properties of EPP helping reduce supply line damages.

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Automotive Components

Automotive cushioning components, are amongst the most important safety innovations made by the automotive industry.

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EPS Insulation

Expanded polystyrene is one of the most thermally efficient and cost-effective insulation materials to reduce co2 emissions whilst achieving u value requirements.

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Mani Swimming Aid

This EPP swimming float takes advantage of the lightweight and buoyant nature of the material. Consisting of 96% air, expanded foam is 5-60 times lighter than water.

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Side Impact Protection

Side Impact Protection (SIPs) and Bumper Cores in moulded black EPP are a key component for making the cars we drive today safer for drivers, passengers and pedestrians.

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Seating Components

Expanded foam assists energy management in vehicles which is a major contributor towards passenger safety.

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Bumper Cores

Front and rear bumper cores made from Expanded Polypropylene boast an unrivalled energy absorption and exceptional performance.

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Tool Pods, Trays and Boot Fillers

EPP (Expanded Polypropylene) is the ideal for boot fillers and tool pods/trays within the automotive industry due to the durability and lightweight nature of the material.

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UAV’s and Drones

Weight saving is vital to developing a high-performance drone or fixed wing UAV. EPP is extremely light and strong and when moulded provides a smoother, finished aerodynamic shape.

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EPS Pontoons

Expanded polystyrene is highly buoyant, hydrophobic and perfectly suited for the construction of floating moorings and docks

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Beam and Block Infill

Beam and block infill and top sheets help improve the thermal performance of the ground floors of new-build domestic houses.

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Temperature Controlled Packaging

EPS and EPP has a low rate of thermal conductivity and is food contact safe making it ideal for the transportation of temperature sensitive products

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Vacutainer® Trays

The logistics of shipping pharmaceutical products requires the best possible protection during transit

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Underfloor Heating

EPS underfloor heating systems offer excellent thermal insulation, durability and simplify installation with pre-routed channels to accommodate heat diffuser plates and pipework.

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Beehives

Insulation provided by moulded foam beehives mean bees can survive the temperature extremes.

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Material Handling Systems

Transit packaging solutions utilise a multi material-neutral approach to develop material handling systems.

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Thermal Covers

A thermal housing or jacket helps prevent heat loss and bring efficiencies to applications that revolve around maintaining stable temperatures.

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Heat Exchanger Ducting

Lightweight expanded polystyrene (EPS) used for HVAC ducting is a durable solution preventing heat loss and speeds up HVAC system install.

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HOTBIN®
Compost Bin

HOTBIN is an aerobic hot composter that reduces the amount of waste sent to landfill, hot composting a wider variety of waste types.

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Modular Platform Systems

As a business we supply EPS blocks to MegaTech Projects Ltd for use in their innovative modular station platform systems.

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Services

  • Design
  • Testing
  • Design Consultancy
  • Prototyping

Design

The development of ideas is only the first step in producing a new moulded foam solution; we use the design stage to clearly define the purpose, function and any key feature requirements for the product, while also taking into account sustainability, the supply chain and end of life recycling.

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Testing

We can simulate real world transit conditions and evaluate physical and mechanical handling in the distribution environment. In-house testing also allows us to performance check any critical design attributes of the packaging and components we manufacture.

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Design Consultancy

Sustainable innovation is at our core, so we use the design stage to build a clear picture of what is important to the client and end customer to ensure we meet the high expectations of all concerned.

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Prototyping

CNC prototypes provide the opportunity to test your design and sign off a physical part before committing to tooling and a first production run. Prototype also allow conduct any necessary trials and tests with consumers or against other products to ensure it is fit for its intended application.

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  • Home
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  • Industries
    • Construction
    • Automotive
    • HVAC
    • Packaging
    • Consumer Products
    • Horticulture
    • Pharmaceuticals
    • Aerospace
  • Services
    • Design Consultancy
    • Design
    • Prototyping
    • Testing
  • Products
    • Automotive Components
    • Seating Components
    • Beam and Block Infill
    • Beehives
    • Vacutainer® Trays
    • Bumper Cores
    • EPS Insulation
    • EPS Pontoons
    • Heat Exchanger Ducting
    • Heating Systems
    • HOTBIN®
      Compost Bin
    • Mani Swimming Aid
    • Material Handling Systems
    • Modular Platform Systems
    • Returnable Packaging
    • Side Impact Protection
    • Temperature Controlled Packaging
    • Thermal Covers
    • Tool Pods, Trays and Boot Fillers
    • UAV’s and Drones
    • Underfloor Heating
  • About us
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Contact Us

Head Office
Cornhill Close
Lodge Farm Ind. Estate
Northampton
NN5 7UB
United Kingdom

+44 (0)1604 596800
sales.uk@engineeredfoamproducts.com

Products

  • Automotive Components
  • Seating Components
  • Beam and Block Infill
  • Bumper Cores
  • EPS Insulation
  • Modular Platform Systems
  • Returnable Packaging
  • Side Impact Protection

Materials

  • EPS
  • EPP
  • P-EPP
  • Arcel

Services

  • Design
  • Testing
  • Consultancy
  • Prototyping

Industries

  • Construction
  • Automotive
  • HVAC
  • Packaging
  • Consumer
  • Horticulture
  • Pharmaceuticals
  • Aerospace

About us

  • Who are we
  • Sustainability
  • Innovation
  • Operational Excellence
  • Quality
  • Our Brands
  • Case Studies
  • Careers
LinkedIn Twitter YouTube

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